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氮气发生器压缩机增压器

What Is Nitrogen Generator Compressor Booster?

氮气发生器增压压缩机可应用于石化、制造和食品加工等多个行业。它们可为清洗、冲洗和压力测试等过程提供可靠的高压氮气源。

  • Type: Diesel driven or electrical motor
  • Purity:95~99.9% adjustable
  • Power range: 5.5KW-1000KW
  • Rotational speed range: 500-1440 r /min
  • Flow range: 10-10000Nm3/h
  • Exhaust pressure:≤50Mpa
  • Number of compression stages: 1-6

Types of nitrogen compressor booster

PSA Nitrogen booster

A PSA nitrogen compressor is an integrated system incorporating a screw air compressor, a pressure swing adsorption module, and a nitrogen booster to generate high-purity nitrogen.

  • High purity:  with a purity of up to 99.999%.   
  • Versatility: Wide range of nitrogen purities and flow rates   
  • Reliability:  Relatively simple and reliable, with minimal moving parts.   
  • Moveable: Easy installation and moveable with truck

 

Membrane Nitrogen booster

A membrane nitrogen compressor is an integrated system comprised of an air compressor, a membrane separation module, and a nitrogen booster to produce high-purity nitrogen.

  • Energy efficiency: Lower energy consumption
  • Simple structure, easy operation:  Simple structure, and low maintenance costs.
  • Adjustable product purity: Flexible to install,.
  • Continuous operation: Without the need for regeneration cycles.

 

Why need nitrogen generator compressor

Nitrogen compressors find extensive use in industrial production due to the inert, non-toxic, and non-flammable properties of nitrogen. Here’s a breakdown of common applications:

1. Electronics Industry

  • Semiconductor Manufacturing: Nitrogen serves as a carrier gas for cleaning, drying, and protecting semiconductor devices.   
  • Electronic Component Packaging: A nitrogen environment prevents oxidation, enhancing product quality.   
  • PCB Manufacturing: Nitrogen is used for cleaning and drying PCBs to prevent oxidation and contamination.   

2. Metallurgy

  • Heat Treatment: A nitrogen atmosphere prevents metal oxidation and decarburization.   
  • Welding: Nitrogen acts as a shielding gas, improving weld quality.   

3. Food Industry

  • Packaging: Nitrogen filling extends food shelf life by preventing oxidation and spoilage.   
  • Cooling: Nitrogen is used for rapid food cooling to preserve freshness.   

4. Petrochemical Industry

  • Chemical Reactions: Nitrogen serves as an inert atmosphere to protect reaction processes.
  • Pipeline Purging: Nitrogen is used to clean pipelines and prevent contamination.   

5. Tire Inflation

  • Nitrogen Inflation: Nitrogen molecules are larger than oxygen molecules, making them less permeable and helping to maintain stable tire pressure, extending tire life.   

6. Other Applications

  • Medical Industry: Nitrogen is used for disinfecting and sterilizing medical equipment.   
  • Aerospace: Nitrogen is used as a propellant and coolant.   
  • Research and Experimentation: Nitrogen serves as a shielding gas and carrier gas.

PSA Nitrogen Compressor

Pressure Swing Adsorption (PSA) is a technology used to produce nitrogen gas from compressed air. The process involves passing compressed air through a bed of carbon molecular sieves (CMS). Oxygen molecules are preferentially adsorbed onto the CMS, while nitrogen molecules pass through and are collected as a product. By periodically reducing the pressure in the adsorption vessel, the adsorbed oxygen is desorbed, regenerating the CMS for the next adsorption cycle.

Membrane Nitrogen Compressor

Membrane nitrogen generation is a technology that utilizes polymeric membranes to separate nitrogen from other gases in compressed air. The membrane consists of tiny pores that allow smaller molecules, such as oxygen, to pass through more readily than larger molecules, such as nitrogen. As compressed air passes through the membrane, nitrogen is concentrated on one side, while oxygen and other impurities are permeated to the other side.

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