8460Nm3/h New Hydrogen Gas Booster Reciprocating Piston Compressor

RELIABILITY UNDER PRESSURE Pressures up to 350 bar (5,000 psi) • Power up to 3,500kW (4,700 hp) • Inlet volume up to 20,000m3/h (11,7500cfm)

  • Model:
  • Flow Rate:
  • Suction Pressure:
  • Discharge Pressure:
  • Compressor Mediums:
  • Power(Kw):
  • Lubricating Type: OIlfree
  • Cooling Type: water cooling

Keepwin Gas solution | Reciprocating compressor

Keepwin Gas solution | Reciprocating compressor

Keepwin Gas solution | Reciprocating compressor


Advantages of KEEPWIN Process Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user's pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  Corrosion Resistance

Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.

Compressor parameters are detailed in "Reciprocating Compressor Data Table".
 

Model &Name:DW-10.3/15-57 New Hydrogen Gas Booster Compressor
Structure:D type, Two-column Two-stage, water cooled, Oil Free Reciprocating Piston Compressor
Comrpess medium:H2: 88.1%    C1: 6.0%    C2: 3.5%   C3: 0.3%   iC4: 0.5%   nC4: 0.9%    iC5: 0.4%    nC5: 0.3%    
Flow rate at suction condition620m3/ h 
Flow rate at standard condition8460Nm3/h
Atmospheric pressur 945-964 milli bar
Suction pressure:15bar (G)
Discharge pressure:57bar (G)
Suction temperature:-9~+42ºC
Discharge temperature:       ≤110 ºC(before cooling)  
Shaft power:≤461kW
Shaft speed:420 r/min
Dimension:6770×3450×3250 mm
weight:~16t
Altitude487m
Relative humidity 64-83%
Compressor design refer standardAPI 618
Painting colorcan according to client's requirement to paint


Main Technical Parameters of Main Motor

Motor model:
Motor type:Y Series, Three Phases, squirrel cage motor totally enclosed, Asynchronism, fan cooled suitable for direct on line starting at ambient temperature of 40˚C
Motor Altitude1000m
Exproof protection levelEXD dIICT4
Motor power:560KW 
Rated Output power not less than 110% of the keepwin compressor power
Motor speed:420r/min
Motor voltage:6kV (ACC.IEC34.1)
Frequency:50 Hz (ACC.IEC34.1)
Startup modeDirect Start
Protection level:IP 55 (junction box IP55);  
Cos Ø>0.85. Insulation class: F; Temperature rise: Grade B;
Terminal box locationAbove 
Direction of rotating Both direction
Motor Cooling system                          IC411

 

Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients' inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature

H. Cooling water temperature as well as other technical requirement.


D-type Reciprocating Compressor

D-type Compressor Specification Keepwin has developed models for 2D3.5,2D5.5,2D8,2D12,2D20,2D25,2D32,2D50 and 2D80 series reciprocating compressor piston compressors.  which are stable,reliable and have already been in series and modularized.Keepwin can aslo rapidly provide products of other specifications through  modular combination design upon users' requirements.  
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. KEEPWIN has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine ChemicalsPharmaceutical ChemicalsEnergy ChemicalsMachinery IndustryElectronics IndustryAgricultureAnimal Husbandry and Defense Industry, AstronomyAerospace, Medical and other fields.


D type Diaphragm Compressor Technical Parameters
No.Model Compressed mediumF.A.D (Nm3/min)Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa g)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
12D3.5W-14/0.3~6Regenerated hydrogen gas14N0.030.6904855200*1800*25008380
22D3.5W-5.7/6.5Regenerated gas5.7N0.020.65454855200*1800*25005.5380
32D3.5W-17/0.4~12.5Synthetic tail gas17N0.041.251324855200*1800*25005.5380
42D3.5W-20/5Feed gas20N0.0020.51324855030*2000*25504.5380
52D3.5W-25/9~49Replenish hydrogen25N0.94.91324855400*3500*22008380
62D3.5W-79/26~49Recycle hydrogen79N2.64.91604855400*3500*20308380
72D3.5W-20/0.1~6Feed hydrogen20N0.010.61324854750*2200*25504.5380
82D3.5W-54/0.02~0.5coal gas540.0020.051105854560*1800*25505.5380
92D3.5W-16.7/0.2~8Synthetic tail gas16.7N0.01~0.040.81324854600*1950*22004.5380
102D3.5W-36.7/0.3~2.8Analytical gas36.7N0.030.281604854190*1800*24905380
112D3.5W-82/12~22Recycle hydrogen82N1.22.21604854300*1300*17405.5380
122D5.5W-30/8coal gas30NMicro positive pressure0.82205853857*1528*25056.5380
132D5.5W-40/8Coke oven gas40Atmospheric pressure 0.82505853935*2020*25856.5380
142D5.5W-40/8~111Coke oven gas40N0.002~0.0150.82805853935*2020*25856.5380
152D5.5W-80/3.5~12.5Rich gas80N0.351.252804854502*1750*19657380
162D5.5W-72/2.5~8.5Regenerated gas72N0.250.852504854040*1750*23806.510000
172D5.5W-30/0.1~7Hydrogen30N0.010.72004854420*1750*27706.510000
182D8W-44/10.2Reaction gas44Micro positive pressure1.023154964828*1924*27508.76000
192D8W-65/8~25Nitrogen gas65N0.82.52504904900*3645*227011415

 Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc. 
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test

The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.

Keepwin Gas solution | Reciprocating compressor

Keepwin Gas solution | Reciprocating compressor

Keepwin Gas solution | Reciprocating compressor

Keepwin Gas solution | Reciprocating compressor

Keepwin Gas solution | Reciprocating compressor


CHEMICAL AND PETROCHEMICAL

In the chemical and petrochemical sectors, Keepwin gas compressor operate safely at extreme pressure and temperatures, handling a wide range of light and heavy speical gases, many with corrosive gas, flammable gas, toxic gas, bio-hazardous gas components.


OIL AND GAS

The oil and gas industries extract and transport fluids in exceptionally challenging environments involving extreme highs and lows of temperature,high humidity and salinity and remote locations both on and offshore. KEEPWIN Reciprocating Compressor robustness and reliability is a vital part of the supply chain.


INDUSTRIAL GASES

Many situations, including high presssure filling of gas cylinders and tubes, pressurising gas cartridges for airbags, and the manufacture and processing of ultra-high purity, rare gas and electronic gases, require that the gases must be hermetically isolated from the atmosphere to prevent fire hazard, contamination or pollution. Keepwin diaphragm compressor compressors are the optimum choice for such applications.